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Play your part in improving workplace safety. Browse our extensive catalogue of Safety Alerts and Learnings to learn from the experiences of industry colleagues.

Learning Moment
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Theme Park Ride Crash

Once the ride was re-opened, a safety system was manually over-riden to allow a carriage of people to continue on the track. This resulted in the carriage with people crashing into a stationary empty carriage. Eleven people were left with life-changing injuries.

Alert
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Fatality during unpacking of heavy electrical panel equipment

During the unpacking of a 1.5t electrical VSD panel from its transit packaging, the unit fell forward, trapping and tragically killing one of the work party. The unit was contained within an export type storage package, with removable sides and ends and retaining batons on the long horizontal sides.…

Alert
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Fall in galley resulting in laceration to hand

An individual was walking fairly quickly through the galley. Whilst turning a 90 degree corner, which she did by pivoting on her heel, she lost her footing and slipped resulting in a fall to the floor. During her decent, she put her right hand out in an attempt to break her fall. At this point she s…

Alert
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Did you see that? - Losing situational awareness because of new technology

During the work scope, the inspection phase required pictures to be taken via an iPad. A technician was looking through the iPad trying to get the right image and was walking backwards to get all the elements into the picture. As the technician walked backwards the individual lost situational awaren…

Alert
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Burn to hand while working in laundry

The injured party (IP) was working in the laundry when they put their hand into a dryer (prior to running the cooling cycle) to check if the garments were dry. Whilst doing so, the IP's hand contacted a base layer type garment that had melted inside the machine resulting in a burn that escalated to …

Alert
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Blown Control Valve Cover

The pressure control valve was opened by connecting Pidgy tubing straight to the valve actuator from the platform instrument air supply. This was an unregulated air supply from the instrument air manifold direct to the valve bonnet air inlet which meant that the inline controls were bypassed. Once t…

Alert
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Gas leak from a manual ball valve (adjacent to a grease injection channel)

During normal operations a gas leak was detected and traced to the failed valve. The plant was shut down and the valve was removed for further investigation. The investigation revealed that a leak had occurred on the flange adapter (see image 1). The leak site was adjacent to a grease injection chan…

Alert
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Near Miss - A "riveting" lessons learned

During the process of applying side liners to the PVC reels, the pneumatic rivet gun used to fasten the liners in place failed when the Operator engaged the trigger. When the components failed the plunger, housing, etc. hit the operator in the thigh. No injuries or first aid was required. Investigat…

Learning Moment
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Deadlegs: not just a hazard in football

The plant was made safe. An oil leak was traced to a ¼” diameter hole at the lower end of a pipework elbow. The line was rarely used and had been left stagnant with liquid creating a deadleg corrosion trap. Deadlegs can result in rapid corrosion and can arise as a result of: design errors the effect…

Alert
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Dropped object during cargo handling operations

During cargo handling operations a cargo carrying unit (CCU) was placed on the moving pipedeck where it was required to be unloaded. When opened, the CCU was found to be a shelved unit containing two palletised blower motors weighing 95kgs each, one on the lower level and the other on the shelf. The…

Alert
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Valve Handle Fell from Valve Stem

During the movement of a manually operated valve the operator moved the valve handle from the horizontal to vertical position. At this point the handle slid from the valve stem and fell to the ground. There was no injury or asset damage as a result of this event. The handle is made of straight stain…

Alert
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Gas release from 1st stage separator during flushing

During the flushing operations, the hose became detached at the instantaneous coupling connection point. The sudden depressurisation of vessel caused gas break out from the fluids, oily water, released to the atmosphere and activated multiple gas heads with the area. The gas heads cleared almost i…