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Play your part in improving workplace safety. Browse our extensive catalogue of Safety Alerts and Learnings to learn from the experiences of industry colleagues.

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Evacuation - Safety Moment

Smoke entered the cabin when one exit was opened. This exit was declared unsafe and immediately closed, resulting in one less emergency exit.Passengers ignored safety protocols and grabbed their bags before exiting.Wheeled cases could have ripped the escape slides, rendering them unusable and preven…

Alert
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Stabbing Board Maintenance Failure

The IP first tested the upward function of the board by hoisting the carriage up a couple of feet. When attempting to move the carriage back down, the Sky Locks engaged (still under investigation). Inadvertently the IP looked up at the hoist and operated the throttle down thinking the hoist was the…

Alert
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Use of barrier glands in potentially explosive atmospheres

There is a difference between the current IEC 60079-14: 2013 Standard and previous versions of BS EN 60079-14:2018 and IEC 60079-14:2007 for using electrical equipment in potentially explosive atmospheres. The IEC Standard allows the Duty Holder to use a 'standard' Ex certified flameproof gland, as …

Alert
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Cracks in watercraft OEM maintenance pennants

During routine 5-yearly NDT inspection, cracks were found in the bottom fork of the FPDs fitted to the Mills release gear on Watercraft lifeboats. Further investigation revealed similar failures on other boats fitted with this combination of equipment. Why it happened It is not currently known what…

Learning Moment
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Pipework clamp failure - Safety Moment

The failure occurred due to incorrect manufacturing and the final material properties did not meet requirements; causing the clamp to fail.

Learning Moment
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Pressure release when breaking containment - Safety Moment

There was a sudden, uncontrolled release of pressure when the last retaining bolt was removed. The technician sustained injuries.

Learning Moment
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Scaffolders detect leak - Safety Moment

The leak was confirmed and the plant was safely shutdown. The leak came from a failed O-ring seal.

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Discharge flange connection from high pressure gas compressor - Safety Moment

An inspection crew was conducting a proactive inspection of a gas export system using an infrared camera which looks for very small leaks (fugitive emissions). A small leak was observed around the flange using an infra red camera. A gas meter was applied and readings confirmed >20% LEL (Lower Exp…

Learning Moment
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Choke manifold pressure test - Safety Moment

Severe corrosion caused a thermowell to be ejected.

Alert
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Catastrophic failure of pipework clamp connector (from HSE)

The primary cause of failure of the clamp was due to hydrogen cracking. Evidence from this clamp and others checked later indicates that high hardness, with values in excess of 48-50HRC (Rockwell hardness value), being the underlying cause. High hardness increases the material's susceptibility to cr…

Learning Moment
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Dropped Object - Safety Moment

A hinged roller unit dropped 40ft onto the drill floor, missing the nearest person by 4ft.

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Small Bore Tubing Failure - Safety Moment

Fatigue failure of instrument tubing following a reinstatement of an incorrect orientation using incorrect fitting practices.